Make in India - Food Processing Industry - Growth, Productivity and Quality - 2021 Udyog Manthan

Industrial Engineering for Productivity

“Productivity science is scientific effort, that in any specific work situation, identifies the appropriate philosophy, culture, systems, processes, technology, methods and human physical action and behavior and elements of each of them of that will maximize positive (social, environmental and economic) outcomes relative to the resources consumed.”

in Frameworks for Productivity Science of Machine Effort and Human Effort (Proceedings of the 2020 IISE Annual Conference, L. Cromarty, R. Shirwaiker, P. Wang, eds.)

Productivity Engineering: Converting productivity science discovery into technology and using that technology in processes to increase productivity.

Productivity Management: The managerial activities of planning, organizing, resourcing, directing and controlling to achieve high productivity and increase in productivity.

Activities Analyzed and Improvement in IE studies - Material Processing - Inspection - Transport - Storage - Delays in Process.

Industrial Engineering for Productivity ONLINE Course -  Industrial Engineering ONLINE Handbook

Industrial Engineering and Productivity Management NITIE -  2020-2021 Course Page

DPIIT, India presents #UdyogManthan a webinar marathon for promotion of quality and productivity in Indian Industry starting on 4 January 2021. Every Day (except Sunday) for 42 days

Be a part of India's largest sectoral brainstorming exercise led by experts and  Industry leaders! 

Register Now  https://tinyurl.com/UMparticipation

11 January 2020 Food Processing  Industry  11 am to 1 pm

2021

India’s Food processing sector has experienced a tremendous boom over the years and is the sixth largest food processor in the world. 

Based on a 

report by the Agricultural and Processed Food Products Exports Development Authority (APEDA), “Food processing industry accounts for 32 per cent of the country’s total food market”. 

With the government’s focus and a favourable policy ecosystem, the food processing sector has been growing at an Average Annual Growth Rate (AAGR) of 8.4 % between 2014-18. 

The Indian food industry’s output is expected to reach USD 535 Bn by 2025-26. 

Currently, our country consumes USD 370 billion of food items and this figure is expected to increase over the decade. 

The rate of agricultural export growth over the past decade is the highest in comparison to other countries 

(According to APEDA, export of processed food products in India rose to USD 197 million from USD 190 million last year.)

(DIPP Note)

Webinar Live Stream

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https://www.youtube.com/watch?v=oxKnrnOMFhQ

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Productivity Issues of Food Processing Sector Processes

Inspection Technology

In the Indian food processing sector, traditional production processes are being followed where the quality of agricultural and food products is being inspected by human evaluators. This manual inspection is time-consuming, labor intensive and prone to human error. To lessen the impact of these 

issues, computerized inspection of these products must be implemented.

Transportation Issues

Perishable food items must be shipped with proper packaging to avoid breakages and damages during 

transportation. Also, timely delivery is important to avoid spoilage – certain food items do not last long even if stored in climate-controlled facilities.

Storage Constraints

The absence and inadequacy of infrastructure facilities to store raw materials lowers the quality and 

availability of the end product.

In warehouses, problems arise due to scarcity of space and how commodities are optimally stored in that space. 

Product damages are another problem faced in warehouses.

Cold storage for frozen food is a massive sub-industry in and of itself. 

With ever-evolving food trends there are growing varieties of ready-to-eat food, beverages, processed frozen fruit and vegetable products, marine and meat products and so on – many of these items require specialized storage environments.

The lack of availability of these types of facilities pose a major constraint for the food processing sector.

(DIPP Note)

Productivity and IE in Breakfast Cereal Manufacturing

https://nraoiekc.blogspot.com/2014/01/productivity-and-ie-in-breakfast-cereal.html

Productivity and IE in Chocolate and Confectionery Manufacturing

https://nraoiekc.blogspot.com/2014/01/productivity-and-ie-in-chocolate-and.html

Productivity and IE in Cheese Manufacturing

https://nraoiekc.blogspot.com/2014/01/productivity-and-ie-in-cheese.html

Productivity and IE in Ice Cream Manufacturing

https://nraoiekc.blogspot.com/2014/01/productivity-and-ie-in-ice-cream.html

Productivity and Industrial Engineering in Soft Drink Manufacturing

https://nraoiekc.blogspot.com/2014/01/productivity-and-ie-in-soft-drink.html

2018

Draft National Food Processing Policy
http://mofpi.nic.in/sites/default/files/sejda-52v.pdf





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March 2016
17 March
Make in India in Food Processing Sector
Dr. Prabodh Halde
Head Regulatory, Marico
Article Link

India annually produces 205 million tonnes of fruits and vegetables. The processing percentage is  only 4.6%. while  the USA (65%), China (23%) and Philippines (78%) process lot more. About 35% of the fruits and vegetables are wasted annually due to poor storage facilities, amounting to a revenue loss of Rs 500 billion. , 80% of the vegetables rot due to lack of processing facilities, resulting in a revenue loss of Rs 125 billion.

The above statement points out to need for additional storage facilities and processing facilities in India.

Food Processing
Sector Details - 2011 - 12


The food processing sector comprises of three segments based on the levels of processing
 Primary processing of food
Primary processing of food comprises of sorting, grading and packaging of fruits and vegetables, milk, rice, spices, etc.

 Secondary Processing of Food
Secondary processing of food comprises of re-shaping of food for ease of consumption. It includes flour, oil cakes, tea leaf and beverages powder etc. Together with primary processing, the two segments constitute around 62% of the processed foods in value terms.

 Tertiary Processing of Food (or) Value Added Food Segment
Value added food segment includes processed fruits and vegetables, juices, jam & jelly etc and holds around 38 % share in the total processed food market.


The Indian food processing industry is valued at approx. ` 78,094 crore for the year 2011-
12. The industry is still in its nascent stage and contributes only 1.49% to the total Gross
Domestic Product (GDP) of the economy. It has been accorded the status of priority
sector by the Government of India. The industry has shown  Compounded
Annual Growth Rate (CAGR) of 8.4% during the period 2006-07 to 2011-12.

The industry employed more than 1.3 crore workers directly and about 3.5 crore indirectly in 2008-09.

http://www.onicra.com/images/pdf/publications/foodprocessingindustry31may.pdf


Updated 3 August 2017,  17 Mar 2016, 12 Mar 2016.