Sunday, August 21, 2016

India - Technologies Available For Transfer - Information



BUSINESS OPPORTUNITY FOR HERBAL INDUSTRY
Technologies for Herbal Products
http://www.jnkvv.nic.in/Publications-PDF/Business%20Opportunities%20for%20Herbal%20Industries.pdf

Micro Business Activity - Diary Farming India


http://nstfdc.nic.in/userfiles/file/model_project_profiles.pdf
(More project plans are there in the report)

The shed may be constructed on dry, raised ground and should be well ventilated.
 A standing space of 2 x 1.05m for each animal is required.
 Purchase freshly calved animals in their second/third lactation. Vaccinate the newly purchased animal against disease.

 Feed the animals with best feed and fodders and daily feed requirement is about 2.5 to
3% of body weight of animal.
 Before milking, wash the udder and treat with antiseptic lotions/luke warm water and
dry before milking.

4 buffalo (graded murrah) per unit is economic. Each buffalo should generally yield on an
average of 10 (ten) liters of milk per day.
The suggested cost of project


S. No. Particulars                           Amount per unit (in Rs.)

1. Land development (L.S.)                      2,500.00
2. Shed construction using locally available materials
(L.S.)                                                       12,000.00
3. Cost of animals including transportation
if any [@ Rs.16000/- each]                     64,000.00
4. Utensils, Milk vessels, hand operated chaff cutter etc. 3,000.00
5. Insurance/veterinary expenses               3,000.00
6. Working capital and misc. expenses      3,500.00
TOTAL                                                    88,000.00

S. No. Particulars Lactation period
(Kg/day)
Dry period
(kg/day)
Rate (Rs./kg)
1. Green fodder 25 kg 25 kg 0.25
2. Dry fodder 6 kg 6 kg 1.00
3. Concentrate 4.5 kg 1 kg 7.00
4. No. of days considered 280 days 85 days -
Fund requirement for one animal during lactation period:
25 kg x Rs.0.25/kg + 6 kg x Rs.1/kg + 4.5 kg x Rs.7.00/kg = Rs.43.75 per day.
During dry period:                                                                    Rs.19.25 per day/per animal.



. Sales realization:                                                                                        Amount (in Rs.)
(i) From sale of milk: Rs.10 per litre x 4 animals x 10 litres/day x 280 days   1,12,000.00
(ii) Sale of manure & gunny bags (L.S.)                                                                2,000.00
 Total  

                                                                                                              1,14,000.00
B. Cost Feed/fodder:
(i) Lactation period: Rs.43.75/day x 4 animals x 280 days
Dry period: Rs.19.25/day x 4 animals x 85 days
                                                                                                                                55,500.00
(ii) Veterinary expenses [Rs.150 per animal x 4 animal]                                            600.00
(iii) Insurance                                                                                                            2,400.00
(iv) Miscellaneous & marketing expenses                                                                1,000.00
(v) Interest 5,100.00
(vi) Depreciation /amortisation of expenses @10% 8,450.00
Total                                                                                                                        73,050.00


C. Net profit [A-B] 40,950.00 per year.

Silica Gel Manufacture Project Report - Business Plan



Silica Gel finds wide application in adsorption of gases, water vapour.
It is also used as a catalyst, particularly in water forming or water consuming reaction and
as a catalyst support.
Micronised Silica gels are used as functional additives in coatings, plastics food and
pharmaceuticals.

PRICE
Basic price Rs.50 per kg of Silica gel blue
Rs.110 per kg of Silical gel bags (for size 1 gm)
Rs.100 per kg of Silical gel bags (for size 2 gm)
Rs.90 per kg of Silical gel bags (for size 5 gm)


Source of technology
* Central Salt and Marine
Chemicals Research Institute,
Gijubhai Badeka Marg,
Bhavnagar -364 002
* Chempro Services,
First Floor,, 1431,17th Main road,
Anna Nagar Chennai,
* Indian Institute of Technology,
Kharagpur, West Bengal.
* Indian Institute of Technology,
Powai, Bombay-400 076.
* National Research Development Corporation
20-22, Zamroodhpur Community Center
Kailash Colony Extension
New Delhi 110 048. India
* Regional Research Laboratory (RRL),
(A Constituent Establishment of CSIR)
Jorhat - 785 006,Assam.


Major plant & machinery equipment and suppliers

Silicate storage tank Aristo Engineers
J-3, Vikas Udyog Nagar,
Behind Kasturi Tiwer
Phatak-Goddeo Road,
Bhayander (E), Thane-401 105
Abhinav Polymers
A/2, 3909, GIDC Estate,
Phase - IV, Vatva
Ahmedabad-382 445
Gujarat

Dilute silicate batch tank

Chemitherm Plants & Systems P. Ltd.,
30, Anandha Street
Alwarpet, Chennai-600 018
Texel Fabricators Pvt. Ltd.,
335, Sidco Industrial Estate,
Ambattur, Chennai-600 098, Tamil Nadu

Upflow filter Air Filter Industries
Mercantile Building
2nd Floor, G.P.O. Box 886
9A, Lal Bazar Street
Calcutta-700 001

Divya International
23A, Netaji Subhas Road,
8th Floor, Room No.28,
Calcutta-700 001

Cation Exchange column Iron Exchange India Ltd.,Maharashtra


Economic capacity : 300 tonnes per annum
Project cost : Rs.120 lakhs


Breakeven point = % 52

Acid Slurry Manufacture Project Report - Business Plan

http://www.dcmsme.gov.in/publications/pmryprof/chemical/ch1.pdf

http://krishna.nic.in/PDFfiles/MSME/Chemical/acidslurry.pdf

Acid Slurry
(ALKYL Benzene Sulphonate)

Ex factory price Rs.39.65 (November 2002)

PRODUCTION CAPACITY : Qty. : 150 MT (per annum)
Value : Rs. 75,00,000

Raw material consumption per tonne of 85-88% acid slurry
(a) Linear alkyl benzene 700-750 Kg.
(b) Sulphonating agent 20% oleum-
800- 900 Kg.
98% sulphuric acid - 1100–1200
Kg

A. Fixed Capital
 (i) Capital Requirements (Rs.)
(a) Land and building
 Land 1000 sq.m. Building -350 sq.m.1,00,000
(b) Factory shed including laboratory/ 2,00,000
 water arrangements etc.
(c) Store/Godown
(d) Office
 Total                              3,00,000


(ii) Plant and Machinery for Acid Slurry (Rs.)
1. Sulphonator: Stainless steel 2,00,000
verticle and cylindrical vessel
fitted within agitator with MS
jacket and complete with motor,
Cap 1 m3
2. Chilling plant 1,50,000
3. Settling tank- MS vertical dished 1,00,000
bottom, Lead line with agitator
and motor Cap 3.5m3
4. LAB feed tank: vertical cylindrical 20,000
tank, MS Cap 1.0 m3
5. Oleum/Acid slurry feed tank vertical 20,000
cylindrical Tank Cap 2.5m3
6. LAB main storage tank horizontal 50,000
cylindrical Tank Cap 2.5m3
7. Oleum/acid storage tank 30,000
ms-horizontal Cylindrical tank
cap 5m3
8. Pumps barrel type with motor 30,000
9. Misc. equipment including valvers 50,000
pipelines, exhaust, weighing machines
etc. and laboratory Equipment.
10. Furniture/fixtures 30,000
11. Installation/electrification 6,300
Total                              6,86,300  (2003 prices)


 Total Capital Investment
(i) Fixed Capital                  Rs. 9,86,300
(ii) Working capital for 3 months Rs. 14,54,100
Total                                 24,40,400


Important manufacturer of Acid Slurry include the following
* Atul Limited
Corporate Office : Agrochemicals Division
P.O. Atul 396 020, Dist. Valsad
* Amruteswari Enterprises
No.92, Amruteswari Building,
6th Main, 4th Cross
Ist Stage, 6th Phase
W.C. Road, Industrial Town
Bangalore-560 044
* Panda Chemicals Pvt. Ltd.
24, Zone-II, M.P. Nagar,
Bhopal-462 011
* ABC Corporation
27, Western India House,
Sir P.M. Road, Fort,
Mumbai-400 001
* Cee Sulfones Ltd. MCC050
B-7, Rajratan Apartments
Ground Floor, Near Garden
Service Road, Jogeshwari (E),
Bombay-400 060
Factory : Plot No.146-149, Achhad Industrial Estate
Taluka Talasari, Dist-Thane, Maharashtra
* Meeta Trading Corporation,
Unit No.7, Ground Floor,
Bldg. No.5, Jogani Industrial Complex,
Sion Chunabhati Road, Mumbai-400 022.
* Memba Chem Industries Pvt. Ltd.
19, M.J. Building, Ground Floor,
187 Princess Street, Mumbai-400 002
Fax : 022-2016261
* Navrang Chemical Industries,
Opp. Mittal Estate, Andheri Kurla Road,Mumbai-400 059.
Anand Chemicals
7th Cross, PIPDIC Industrial Estate
Sedarapet-605 111
* Bharani Chemical Industries,
41, Chairman Muthuramier Road,Madurai-625 009.
* Gee Gee Khay Chemical Industry,
96, Nelson Manickam Road, Chennai-600 029
Factory : Maraimalai Nagar-603 209.
Plot No. 16, A Type, PIPDIC Industrial Estate,
Mettupalayam, Pondicherry-605 009
* Ghuru Chemicals
16, A Type, 9th Cross, PIPDIC Indl. Estate,
Mettupalayam-605 009
* New India Surfactants
A-86 & 87. PIPDIC Industrial Estate
Sedarapet-605 111
* Sunrise Chemical Industries,
No.32, Periyathambi Mudali Street,
Choolai, Chennai-600 112.
* Southern Aromatic Chemical Industry
R.S. No.35/5, Thuthipet Village,
Sedarapet-605 111
* Ultramarine & Pigments Ltd.,
Detergents Division : Plot No.25-B,
SIPCOT Indl. Complex,
Ranipet-632 403, Vellore District,
* Varuni Chemicals (P) Ltd
Admn. Office : 6/1,Manjanakara Street,Madurai-625 001.
Factory :
63/5, Viraganoor Village,
Madurai 625 009.
* Royel Emulsifiers
(
#3, Pilkington Road,
Ayanavaram
Chennai 600 023

Vinegar Manufacture - Project Report - Business Plan



http://www.mpstateagro.nic.in/Project%20Reports%20pdf/VINEGAR.pdf



Vinegar is a liquid produced from the fermentation of ethanol in a process that yields its key
ingredient, acetic acid. The acetic acid concentration ranges typically from 4 to 8 percent by
volume for table vinegar (typically 5%) and higher concentrations for pickling (up to 18%).

The all-important raw material will be fruits. Many fruits are grown round the year and
availability would not be a problem. Other materials like yeast, sugar, salt, chemicals and
colours shall be available locally.

CFTRI has developed a fast process for obtaining vinegar, using a simple inexpensive
vinegar generator, which can be adapted in rural areas to manufacture vinegar using the
locally available raw materials like sugarcane juice/jaggery/toddy/ coconut water / pineapple
waste, etc. Vinegar generator can be locally fabricated. Vinegar generators are simple to
operate.



The rated capacity of the unit is 48000 ltrs per annum.


 Building
The main production block will cost around Rs. 5.50 lakhs.

PLANT & MACHINERY                             Rs. 4.20 Lakhs

Details
Gas Fired Furnance 2 5,000.00                0.10
Fruit Juice Extractor 2 10,000.00            0.20
SS Pump 1 15,000.00                          0.15
SS Fermentation tanks 6 15,000.00            0.90
Pasterisating Tank 2 10,000.00               0.20
Air-Compressor for air
circulation 1 15,000.00                      0.15
Alimunium blending tanks 4 7,500.00          0.30
Ageing tanks or barrels 6 10,000.00          0.60
Bottle washing ,capping
 and filling machine 1 70,000.00             0.70
Weighing Scale, plastic tubes
and SS utensils, Lab equipments LS 1 35,000.00 0.35
Contingencies 15%                            0.55

Absorbent Cotton (Surgical Cotton) Manufacture - Project Report - Business Plan



http://www.dcmsme.gov.in/reports/surgicalabsorbentcotton.pdf

http://www.msmedi-agartala.nic.in/pdf/Project%20Profile%20on%20Absorbent%20Cotton.pdf  - 150 MT capacity

http://www.emergingkerala2012.org/pdf/Textiles%20&%20Garments/Absorbent%20Cotton%20Surgical%20Cotton%20Mfg%20Unit-TEXFED.pdf



PRODUCTION CAPACITY (P.M.) :
Quantity : 300 M. T.
Value (Rs.) : 21.47 Lakhs


ii) Machinery and Equipment :
Sl.No.           Description Qty (Nos.)                Value (Rs.)
1 High pressure Keir(MS) inside coated with acid resistant epoxy coating, fitted with pump, steam pipe, capacity 2000 kgs. Charge of cotton with all accessories 1 1,70,000/-
2 Carding machine (Revolving flat high production) 1016 mm width with dust extruder, electronic stop motion, brush rolls, stripping brush rolls and other accessories.  7,50,000/-
3 Two compartment continuous cotton dryer with steam heating arrangements at 100 psi provided with trolley, electrical heaters and electric control panel  6,60,000/-
4 Porcupine cleaners 1200 mm working with 406 mm diporcupine type cylinder with strikers having two striking
edges, centrally adjustable grid bars and reduction gear, electric
motor(5 HP) for materials transport with accessories.
2,50,000/-
5 Centrifugal Hydro-extractor with S.S. Basket dia 1000 mm
fitted with motor and other accessories 1 90,000/-
6 Wet cotton opener working width 1000 mm fitted with motors
and accessories 1 48,000/-
7 Vertical opener with 7 steel discs and three separate centrally
adjustable settings for beater and grid bars fitted with motor 5
HP complete with accessories
1 1,00,000/-
8 Single soutcher and lap machine 1065 mm working width with
Kirschener beater, centrally adjustable grid bars, high pressure
device for loading calendar rollers and lap racks, etc. for
making lap holder for continuous operations with 10 HP motor
starter etc.
2     6,50,000/-
9 Rolling and winding machine 1320 mm on face, complete with
motor starter and other accessories 2      60,000/-
10 Small band saw type machine with motor for rolls cutting 2 17,000/-
11 Air compressor for lapping machine 1         13,000/-
12 Coal/wood fired boiler 1000 kg/ hrs. Evaporation capacity, 50
psi complete with feed pump and accessories 1           1,95,000/-
13 Water overhead tank of 10,000 liters capacity and tube well
fitted with accessories
14 Water treatment plant for treating process water required for
boiler and keir
L.S. 85,000/-
15 Water and pipe connection with insulation, various M.S. tanks
and concrete tanks for washing purpose etc. L.S. 47,000/-
16 Weighing scale, sealing machine and balancing equipments - 5,000/-
17 Testing equipments such as pH meter, Soxhlet–extractor,
chemical balance, crucibles, furnace, oven, etc. - 1,20,000/-
18 Electrification and installation charges - 3,00,000/-
19 Pollution Control and Energy Conservation equipments. - 1,50,000/-
Total 37,90,000/-

Total Capital Investment:            Amount in Rs.
a) Fixed Capital                            46,45,000/-
b) Working Capital for 3 months 43,13,775/-
 Total:                                           89,58,775/-  (2010 information)

Saturday, August 20, 2016

Chemicals - Small Scale Industrial Units - Project Reports - Business Plans - India


Small Scale Units/Firms in India - Project Reports - Business Plans

Absorbent Cotton (Surgical Cotton) - Acetic Acid from Ethanol -  Acetic Anhydride
- Acetylene Black - Acetylene Gas and Oxygen (Integrated Unit) -  Acid Slurry by Manual Process
Acrylic Sheets (Measuring Instruments, Auto Components, Buttons, Transparent Casings)
Activated Alumina - Activated Bleaching Earth (Activated Fullers Earth) -
Activated Carbon & Sodium Silicate from Paddy & Rice Husk -  Activated Carbon from Cashew Nut Shell -  Activated Carbon from Rice Husk Coconut Shell and Coconut Powder -  Activated Carbon from Wood - Activated Carbon Powder & Granule from Coconut Shell -  Aerosol Insecticides Spray (Baygon, Hit, Mortien type) - Agarbatti Synthetic Perfumery Compounds -  Agarbatti Sticks -
Alcohol from Potato - Alcohol from Rice Husk -  Alkyd Resin (Synthetic Resin for Manufacturing Paints) - Alkylated Phenol like Nonyl Phenol Dodecyl Phenol -  Alum for Water Treatment - Aluminium Hydroxide Gel (Used as Antacid in Ulcers and hyper-acidity) -  Aluminium Ingot from Bauxite -  Aluminium Phosphate -  Aluminium Phosphide -  Amines and Allied Products
Ammonia Gas -  Ammonia Gas Bottling -  Ammonia Liquor - Ammonia Paper, Ferroprussiate Paper, Reproduction Tracing Paper -  Ammonium Chloride (Pure & Technical) -  Aniline
Anthranilic Acid from Phthalic Anhydride - Anthraquinone - Antimony Trioxide -  Argon Gas -
Arts Colours - Oil, Water and Wax Based) - Auto Rubber Components & Rubber Washers -  Azo Dyes (Direct and Acid)


Silica Gel -


Vinegar